产品规格书样本(DVD机芯).docx

VER：SPECIFICATION产品规格书DESCRIPTION：DVDMECHA名称DVD机芯MODEL：DV-36型号DV-36CUSTOMER：客户CYSTlNERAoORIVED客户承认ApprovedCheckedPrepared批准确认制作TableofContents目录1. Scope4适用范围2. GeneralSpecification4一般规格2.1 ApplicableDiscFormat4支持碟片规格2.2 ApplicableDiscCapacity4支持碟片容量2.3 ApplicableDiscDiameter4支持碟片直径2.4 OperationEnvironment4工作环境条件2.5 PickUPMovingRange4光头驱动方式2.6 FeedingRatio4光头移动量2.7 PickUpMovingRange4光头移动范围2.8 OperationEnvironment4工作环境条件2.9 StorageEnvironment4保存环境条件2.10 Dimension4外形尺寸2.11 Weight4重量3. OpticMechanical&ElectricalSpecification5光学、机械及电气性能规格3.1 Mainparts5主要部品3.2 MechanicalSpecification5机械性能规格3.2.1MechanicalNoise5机械噪音3.2.2 SpindleMotor5主轴马达3.2.3 Trayin/outMotor5进给马达3.2.4 SledMotor6进出仓马达3.2.5 TurnTable6转盘-2-4. ConditionofperformanceEvaluation6性能评估条件4.1InstallAngle6放置角度4.1 EvaluationEnvironment6评价环境4.2 EvaluationDisc6评价碟片4.3 EvaluationEquipment7评价设备5. ReliabilityTest7可靠性保证5.1 ReliabilitySpecification7可靠性规格5.2 HighTemperatureOperationTest7高温动作试验5.3 LowTemperatureOperationTest7低温动作试验5.4 HighTemperatureStorageTest75.5 高温保存试验5.6 1.owTemperatureStorageTest7低温保存试验5.7 ConstantTemperatureandHumidityTest8恒定湿热试验5.8 SweptVibrationTest8扫频振动试验5.9 ImpactTest8碰撞试验5.10 DropTest8跌落试验5.11 MechanicalLifeTest9机械寿命试验6. SamplingExamination9抽样检查7. StandardQuoted9引用标准8. ConnectorDescription9端子说明9. Caution9使用注意事项10. Appendix10附录10.1 ConnectorDescription10/11端子说明：10.2 MechanicalDimensions12产品外形尺寸图1. Scope适用范围1.1 ThisspecificationtoDVDMechaforDVDplayer(model:KD-309).本规格书适用于DVD播放机用的DVDMecha(型号:KD-309);1.2 Anydoubttothespecificationcanberesolvedaccordingtotheagreementestablishedwithyourrelevantdepartment;对本规格书产生疑义时,可依据与贵司的有关部门达成的协议解决；1.3 Forimprovingperformancepurpose,thisspecificationissubjecttochangeaccordingtopre-agreementestablishedbetweenus;为了改善产品性能，本协议书的内容可以依据双方的事前协议进行变更；1.4 Hardwareandsoftwareormanufacturingprocessmaysubjecttochangeforimprovementswithintherangeofthespecifications;在满足本规格书的范围内，为改善产品性能可能会对硬件、软件或制造工艺进行变更；2. GeneralSpecifications一般规格2.1 DiscLoadingMode进碟模式，motordriverfrontloadingtray马达驱动方进仓2.2 Discfixing碟片固定时Beammagneticfixation弱磁固定2.3 ApplicableDiskDiameter:支持碟片直径：12厘米，8厘米2.4 Regulatemode：3pointsregulate调整方式：3点调整2.5 PickUpDrivingMode:ReductionGearAndRackDrive光头驱动方式：减速齿轮和齿条驱动2.6 FeedingRation:0.5mmrpm(SledMotorRotationOneCircle)光头移动量：0.5mmrpm(进给马达旋转一周)2.7 PickUpMovingRange:22.6±0.3一59±0.4mm(BeginFromCenterOfTurnTable)光头移动范围：22.6±0.359±0.4mm从转盘中心开始2.8 OperationEnvironment工作环境条件Temperature温度0oC-45oCHumidity湿度20%80%RHAtmosphericpressure大气压85106KPa2.9StorageEnvironment：保存环境条件Temperature：温度-30oC-60CHumidity：湿度5%90%RHAtmosphericpressure：大气压85106KPa、2.10 Dimension:180mm×133.8mm×29mm(L×W×H)外形尺寸：长180厘米,宽133.8厘米,高29厘米2.11 Weight：approximately260g重量约260克-4-3. Optic, Mechanical & Electric SPeCifiCation 光学、机械及电气性能规格3. 1 Main PartS 主要部品Spindle motor: 主轴马达ManUfaCtUrCrS :盟升/三盛/万宝至等Sled motor: 进给马达ManUfaCtUrCrS :盟升/三盛/万宝至等Tray in/out Motor 进出仓马达ManUfaCtUrerS :盟升/三盛/万宝至等Pick-up: 光头Manufacturers: Samsung DL6FS Sanyo IID850 Sony313 等3.2MechanismSpecifications机械性能规格3.2.1 MeChaniCaINoiSe机械噪音Backgroundnoiseislessthen25dB,measuredatIoOmmdistance,mechanicalnoise：背单噪音小于为25dB,在100mm距离测量机啊噪音PIay播放时50dBmax3.2.2SPINDLEMOTOR主轴马达ITEM项目SPEC规格REMARKS备注RATEDVOLTAGE额定电压3VDCVOLTAGERANGE使用电压范围4.5-6.OVDCRATEDLOAO额定负荷12cmnormalloadRATEDSPEED额定转速2500÷400rpmMinRatedLoadRatedVoltageRATEDCURRENT额定电流105mAMaxRatedLoadRatedVoltageSTARTINGTORQUE启动转矩1.323Mn,mMinRatedVoltageNOLOADSPEED空载转速3500÷450rpmNoloadRatedVoltageNOLOADSPEED空载电流45mAMaxNoloadRatedVoltageSTARTINGCURRENT启动电流450mAMaxRatedVoltage3.2.3SLEDMOTOR进给马达ITEM项目SPEC规格REMARKS备注RATEDVOLTAGE额定电压2VVOLTAGERANGE使用电压范围0.56RATEDLOAO额定负荷4g-cmRATEDSPEED额定转速1600±200rpmRatedLoad,3VRATEDCURRENT额定电流65mA以下RatedLoad,3VSTARTINGTORQUE启动力矩最小为14g3VNOLOADSPEED无负荷转速2200÷200rpmNoLoad,3VSTATINGCURRENT启动电流最大为245mA3V3.2.4 TRAYIN/OUTMOTOR进出仓马达ITEM项目SPEC规格REMARKS备注RATEDVOLTAGE额定电压2VVOLTAGERANGE使用电压范围16RATEDLOAO额定负荷4g-cmRATEDSPEED额定转速1600±200rpmRatedLoad,3VRATEDCURRENT额定电流65mA以下RatedLoad,3VSTARTINGTORQUE启动力矩最小为14g3VNOLOADSPEED无负荷转速2200+200rpmNoLoad,3VSTATINGCURRENT启动电流最大为245mA3V3.2.5 TURNTABLE转盘ITEM项目SPEC规格REMARKS备注TURNTABLEHIGHT转盘高度8÷0.15mmUPFACEORCHASSISFORDATUMLANE以CHASSIS的上表面为基准TURNTABLETILT转盘斜度MAX0.25o0.5°以下TURNTABLERUNOUT端面跳动MAX0.06mm0.06mm以下ECCENTRICITY偏心MAX0.06mm0.06mm以下AXIALLOAD耐压负荷MIN49N(5Kg)49N(5Kg)以上BETWEENTURNTABLEANDMOTORSHAFT转盘与马达之间的耐压力SLIPPINGTORQUR打滑力距MINI.96×10-2N.M(200gf.Cm)MINI.96×10-2N.M(200gf.Cm)以上DiskSpecification：InnerDiameter：15.1mm厚度：1.2mm4.ConditionforperformanceEvaluation性能评价条件1.1 InstallAngle：Horizontal：÷50放置角度：水平：±5°1.2 EvaluationEnvironment评价环境条件Temperature温度18°C-220CHumidity湿度60%70%RHAtmospherepressure大气压85106Kpa4.3Evaluationdisc评价碟片DVD：TDV-520AManufacturers:ABEXCD：TCD-784Manufacturers:ABEXFollowingconditioncanbeadoptedifthereisnodoubtinevaluation,usenormalDVDandCDdisc:但是，如果判断不会产生异议，也可按下述条件，使用符合碟片规格要求之普通DVD及CD碟判断-6-Temperature温度15C35CHumidity湿度45%75%RHAtmospherepressure大气压85106Kpa1.4 EvaluationEquipment评价设备1.4.1 JITTEREquipmentJITTER仪TYPE型号：DVDMWJ-6391A,madebyMEGUROELECTRIC.CO.CDMJM-631C,madebyMEGUROELECTRIC.CO.1.4.2 MechanismAndCircuitEquipment机械性能和电气性能评价设备UseMITKOMechanismAndServoCircuitEquipmentOrUseEquipmentaccordingTOpre-agreementestablishedbetweenus使用我司的机械性能和伺服电路评价设备或使用双方协定设备来评价5. ReliabilityTest可靠性试验5.1 ReliabilitySpecification可靠性评价规格ReIiabilitytestSPeCifiCatiOnfollow可靠性试验进行如下测试应满足规格要求:Item项目Specification规格1.Layfordiscasfollow用如下碟片播放DVD：TDV-520(ABEX)CD：TCD-784(ABEX)PIayfor1Min,andnopauseorinterruptionOfpictureorsound播放1分钟，应无画面声音停顿、中断2.Ifthereisnodoubtinevaluation,playforusualDVDandCDdiscasfollow:如果判断不会产生异议，也可使用符合碟片规格要求如下普通DVD及CD碟片判断：MP3,VCD,DVCD,DVD9,DVD5,CDPlayfor1min,andnopauseorinterruptionofpictureorsound播放1分钟，应无画面声音停顿，中断Item项目Specification规格5.2HighTemperatureOperationTest高温动作试验Nakedsampleissupposedtoworknormallyfor72hoursunder45±2°C,accordingtoGB9384无包装样机按GB9384要求，样品在45±2C环境下应能连续工作72H5.3LowTemperatureOperationTest低温动作试验Nakedsampleissupposedtoworknormallyfor1hour,afterhavingsufferedfrom3°C50Cfor2hourwithnopoweron无包装样机，不通电，在35条件下放置2H,然后接通电源，应能连续正常工作IH5.4HighTemperatureStorageTestNakedsamplewithnopoweronissupposedtomeetreliabilityspecificationform60÷2°Cfor2hourw,thencooldownto高温保存试验normalatmospherepressurefor16hoursbeforestartingtest无包装样机，不通电，在60土2条件下放置2H,然后降至常温，恢复16H,进行测定，应满足可靠性规格要求5.5LowTemperatureStorageTest低温保存试验Nakedsamplewithnopowerissupposedtomeetreliabilityspecificationinthiscase:sufferedform-30÷2°Cfor16hours,thenheatuptonormalatmospherepressurefor2hoursbeforestartingtest无包装样机，不通电，在3O±2°C条件下放置2H,然后升至常温，恢复16H,进行测定，应满足可靠性规格要求-7-5.6ConstantTemperatureandHumidityTest恒定湿热试验Nakedsamplewithnopowerissupposedtomeetreliabilityspecificationinthiscase;sufferedforn40÷2oCfor4hoursthenaddmoistureto(87%92%reIativehumidityin0.5hour,thencooldowntonormalatmospherepressure,starttestafter4hours无包装样机，不通电，在温度为40±2°C条件下，预处理4H,然后加湿，使之在87%92%的相对湿度条件下放置48H,然后在0.5H内降至72%78%,再降至常温，恢复4H后，进行测定，应满足可靠性规格要求5.7SweptVibration扫频振动试验Frequency频率范围(HZ)Amplitude位移幅值(mm)Sweepingtimesateachaxis每一轴线上的扫描循环次数Requirement要求1020300.755DovibrationtestAtX-Y-Zaxisorderly工作位置在三个互相垂直的轴线上依次振动3050300.155rPsweepingperiod(min),fl-theminimalfrequency(Hz),f2-themaximalfrequency(Hz)注：以IoCtmin的扫频带速度，在某一频率范围内进行一次循环扫频的时间为：T=6.6441g(f2fl),式中T一时间(min),fl一扫频下限频率(Hz),f2一扫频上限频率(Hz)应满足可靠性规格要求5.8ImpactTest碰撞试验Sampleissupposedtomeetreliabilityspecificationinthiscase:sufferedfrompulsepeakacceleration-100ms,duration-16ms,duration-16ms、100OtimesImpactbeforestartingtest样品在经受了脉冲峰值加速度为100ms'(10G)、持续时间为16ms、碰撞次数为IoOO次的碰撞试验后，进行测定，应满足可靠性规格要求5.9DropTest跌落试验FaceDrop面跌落Edge&CornerDrop棱、角跌落Times跌落次数Height跌落高度Face跌落面Height跌落高度Edge跌落棱Corner跌落角600mm450mm3edgesextendingfromdroppedcomer跌落角的三棱边Onecomerorthebottom样品正面下方的任一角Onceeach各一次Note:sequenceofdroppingfollows3-2-5-4-6order(topfacenodrop),(l=top,2=front,3=bottom,4=back,5=left,6=right)跌落面按3-2-5-4-6的顺序进行(1面不跌落)(1-顶面,2-正面,3-底面，4-反面，5-左面,6-右面)包装按出货方式(IOo台/BOX),应满足可靠性规格要求。-8-5.10 MechanicalLifeTest寿命试验Item项目Specification规格PickupfeedingMechanism光头进给机构After200,OOOoperationcircles,sampleissupposedtomeetreliabilityspecification(item5.1)Voltageoffeedingmotor:DC2VOnecircleofoperation:pickupatinnerouterinner经过9OoO次循环后，应满足可靠性规格要求(项目5.1)进给马达电压：DC2V一个动作周期：光头在最内周最夕皿最内固.Spindlemotor主轴马达Understandardcondition,after1OOOhourecontinuouslyplaying,sampleissupposedtomeetreliabilityspecificalion(ilem5.1)在标准条件下，连续播放IOoO小时后，应满足可靠性规格要求(项目5.1)SAMPLINGExamination抽样检查1.OTtestadoptsGB2828,StipuIate:AQL=4.0,IL=2,usualtwotimessamplingschemes.逐批检查抽样方案按GB2828,规定AQL=4.0,IL=2,正常检查二次抽样方案。6. StandardQUOtCd引用标准：Thisproductmainlyreferto“DVDplayerindustryselfdisciplinegeneralSPeCifiCatiOn”(issuedJuly/012000)fromChineseElectronicAudioIndustryAssociation.Followingaremajorquoutedterms本产品主要参考了中国电子音响工业协会DVD视盘机行业自律通用规范200-07-01,主要引用条款如下：EIeCtriCalreqUirement(5.4)电性能要求(5.4)EMCrequirement(5.6).电磁兼容性要求(5.6)Environmentadoptabilityrequirement(5.7)环境适应性要求(5.7)7. ConnectorDescription端子说明ReferAppendix参照附录8. CaUIion使用注意事项9.1 Themechanismhasbeenassembledandadjustedcritically,anddisassembly&readjustarenotallowed由于机芯是经过精密装配和调整的，因此不能随意拆卸和再调整。9.2 Hightemperature,moisture,dustissupposedtobeavoided机芯避免储存在高温、潮湿、灰尘多的地方9.3 Extrapressurethatcancauseloader5sdeformationmustbeavoided搬运时避免施加额外的压力而造成机芯变形损坏；9.4 Staticproofmustbeadoptedduringoperation;duetoLD&0E1Careeasilydestroyablebystatic由于光头内部的激光二极管和OEIC易受静电破坏，作业时应采取相应的防静电措施；9.5 Handtouchobjectlensisnotallowed禁止用手触摸物镜9.6 1.aserbeamisharmfultoeyes,startingatthisbeammustbeavoided激光束会对眼睛造成伤害，要避免激光束直射眼睛。10. Appendix附录10.1 ConnectorDescription端子说明NOAssign24LD-GNDLaserdiode23DVD-LD22(N.C)21HFM-Vcc20MPD19CD-LD18DVD-VR17CD-VR16(N.C)Photodetector15E14Vcc13Vc(Vref)12GND11F10B/b9A/a8RF7CD/DVDSW6D/d5C/c4T-Actuator3+2F+1F-10-TRAVERSEPCBLOADERPCB-II-10.2MechanicalDimensions产品外形尺寸图