超声波焊接结构设计.ppt
焊接结构,1.超声焊接结构,焊接筋的角度,120,90,60,45,超声焊接结构,基本型,W,W64,W4,W8,Basic Energy Director,超声焊接结构,阶梯型,Step Joint,超声焊接结构,阶梯型,Before After,Chisel energydirector 450.015 to 0.019”tall(0.4 to 0.5mm),0.060”(1.50 mm),0.010”to 0.025”(0.25 to 0.64mm),Chisel Edge,超声焊接结构,阶梯型,Step Joint,超声焊接结构,阶梯型,0.40,0.17,0.03,0.20,(0.30),Step Joint,超声焊接结构,阶梯型,0.130.29 75 m0.300.44115 m0.45以上150 m,焊接筋高,火花纹凹,火花纹,Energy Director with Opposing Textured Surface,超声焊接结构,阶梯型,齿型,齿型高度约焊接筋的60%,Continuous Criss-CrossEnergy Director,超声焊接结构,榫槽型,3.0,1.5,0.6,2.0,0.7,(0.7),角度 3 5,Tongue&Groove,超声焊接结构,剪切型,Shear Joint,超声焊接结构,剪切型,Shear Joint,超声焊接结构,剪切型,0.1,0.5,0.25,0.1,0.25,0.5,Shear Joint,超声铆接结构,基本型,Before After,D=Stud diameter,2 D,0.5 D,1.6 D,Standard Profile,D,D/2RAD,D,D2,超声铆接结构,低矮型,Before After,D=Stud diameter,Horn,0.6 D,1.5 D,0.25 D,Low Profile Stake,D,0.75D,D/2,D2,超声铆接结构,半圆型铆接,Before After,D=Stud diameter,2.1 D,0.5 D,D,D1-5,2 D,0.5 D,Dome Stake,超声铆接结构,中空型铆接,Before After,D=Stud diameter,1.5 D,0.25 D,Hollow Stake,D2,D1,D2=D1/2,超声铆接结构,高压型铆接,Before After,High Pressure Stake,2D,D,0.3-0.5D,D0.5,90,Knurled Stake,High Pressure Stake,超声铆接结构,点焊,T,1.5T,1.5T,3T,Spot Welding,超声嵌插结构,嵌插,D,D+0.030,D+0.015,D-0.045,D=1/4以下1000WD=1/2以下2000W,塑件,金属螺钉,(D1),(D2),Insertion,超声嵌插尺寸,D2,D1,超声嵌插尺寸,D1,D2,4,。,超声浇口切除结构,Gate Area,Tangent Melt Zone Localized,Smooth Gate Area,0.080 inch(2.03 mm),0.080 inch(2.03 mm),0.080 inch(2.03 mm),合理设计,浇口尺寸,不合理设计,Gate Sizes,Gate Design,2.振动焊接结构,振动焊接结构,常用于密封罐焊接,振动焊接结构,焊接宽2mm深1mm,振动焊接结构,产品内侧无溢料,振动焊接结构,无凸沿，两侧无溢料且运动方向与振动方向相同,振动焊接结构,常用于阀盖的焊接两侧无溢料,振动焊接结构,避免两侧溢料,振动焊接结构,位移较小，但强度要求较高,振动焊接结构,典型应用位置狭窄，容器较大（洗衣机，洗碗机等）,振动焊接结构,用于透明材料溢料少，外观优良,振动焊接结构,外侧无溢料,振动焊接结构,mm壁厚mm凸沿,焊接.mm宽.mm高,振动焊接结构,较小的厚度包括凸沿的结构,振动焊接结构,典型应用用于较薄容器盖子的焊接,振动焊接结构,典型应用用于较薄且有压力容器盖子的焊接,振动焊接结构,无凸沿产品的 焊接，常用于 ABS,振动焊接结构,用于高压力产品（如储液容器）,振动焊接结构,典型应用有凸沿，高压力容器焊接,振动焊接结构,典型设计避免在焊接过程中产品产生晃动,振动焊接结构,典型焊接把一个工件放入另一工件内，在一个焊接周期内同时焊接,振动焊接结构,典型焊接不同材料（金属过滤网）在一起，使之熔为一体,THE END,
