肉鸭屠宰工艺流程课件.ppt
屠宰加工厂出品率核算主题目录一览表,屠宰厂加工流程图生产工艺流程图产品结构及产出率组生产加工阶段图产成品结构图产出率阶段流程图屠宰系统产出率的文件类别生产记录单据流程图产出率生产数据示例表,1,2,3,4,5,6,屠宰加工各阶段过程流程,毛鸡过磅 WEIGHTING,卸毛鸡UNLOADING,吊挂毛鸡HENGING(FEE),电击晕STUNNING,毛鸡进厂 ENTRY PLANT,鸡笼清洗CRATE WASHING,装车TRUCK LOADING,出厂EXIT PLANT,宰杀KILLING,沥血BLEEDING,烫毛SCALDING,打毛DEFEATHERING,去鸡头HEAD PULLING,切鸡爪 HOCK CUTTING,烫鸡爪FEET SCALDING,去爪皮FEET PULLING,白条鸡WHOLD BRID,卸白条SCALDING,烫鸡爪FEET SCALDING,去爪皮HOCK DESKINGING,冷切CHILLING,包装PACKING,挂入掏膛线HANGING LEGS,第二段：掏膛工艺（SECTION2: EVISCERATION),钩嗉囔STOMACH HOOKING,切肛VENT CUTTING,切腹VENT OPENIING,掏膛EVISCERATION,内脏检查VISCERA INSPECTON,拔内脏GIBLET PULLING,内外清洗TWO SIDE WASHING,卸鸡UNLOADING,去鸡肠PEMOVAL OF INTESTINES,摘心HEART PULLING,冷却(1)SCREW CHILLER,第三段：冷却工艺（SECTION3: CHILLER),冷却(2)SCREW CHILLER,挂入沥水线HANGING LEG,测量温度TEMPERATURE CHECK,沥水DRIPPING,取下DROPPING,挂入分割线HANGING NECK,第四段：分割工艺（SECTION4: CUT-UP),刮胸皮BREAST SKIN CUTITING,刮背BACK BODY SLITTING,挂入分割线LEGS SKIN CUTTING,摆腿LEGS OPENNING,分割腿 LEGS CUTTING,分割翅胸WING & BB CUT,拔小胸FILLET PULLING,拔板油FAT PULLING,卸骨架CARCASS DROPPING,卸鸡颈NECK DROPPING,分内脏加工GIBLET PROCESSING,去油心LESS HEART FAT,拔鸡胗GIZZARD PULLING,切开烫胗去沙,去内金,鸡胗GIZZARD,鸡脾SPLEEN,嗉囔CROP,鸡肝LIVER,气管WINDPIPE,入冷库COLD STORAGE,鸡心HEART,冷切CHILLING,刮开 SLITTING,去腿骨 LEGS CUTTING,鸡翅 SLITTING,鸡胸 SLITTING,加工修整TRIMMING,包装PACKING,称重SCALING,真空包装VACUUM PACKING,金属检测METAL DETECTION,装箱CARTONING,速冻BLAST FROZEN,入冷库COLD STORAGE,结束ENDING,包装PACKING,入冷库COLD STORAGE,7,产出率表分三大类产品,8,打毛阶段,白条分割阶段,净膛阶段,屠宰加工共有五个阶段,深加工阶段,分割产品阶段,9,产成品产出率大组,2020肠类产出率组,1010整白条产出率组,2010内脏产出率组,2030白条产出率组,3020分割白条产出率组,402040爪类产出率组,3010头类产出率组,4010白条剩下产出率组,402020胸肉产出率组,402030腿肉产出率组,402060翅类产出率组,402050小胸产出率组,402070骨架产出率组,10,产出率各项总分析数据,9010总整白条产出率,9020总白条剩下产品出品率,9030总分割白条产出率,9040总内脏肠头产出率,9050总分割产成品率,9060总产成品出品率,9070总肠内脏出品率,9080剔除肠内脏产品产出率,11,屠宰加工各阶段过程流程,12,准备阶段所得产品（毛鸭屠宰浸烫产品）,13,掏膛阶段所得产品（整白条经过掏膛产品）,14,白条阶段所得产品（白条鸭各种产品）,15,分割阶段所得产品（白条分割产品）,16,生品产品分组图,17,生产各组产品架构图,18,生产各组产品架构图,19,生产各组产品架构图,加辅料腿肉产品,20,生产各组产品架构图,21,出品率阶段图（产品）,肠,食管 气管,肝,胗,心,胆,分割产品,毛 鸭,整白条,分割白条,四去大鸭,四去中鸭,剩下产品,爪,小胸组,翅组,头,胸肉组,骨架组,腿肉组,内 脏,四去小鸭,中装鸭,西装鸭,西装 去肘关节,头,舌,带舌头,合计内脏,剩下光鸭,整白条,剩下整白条,合计分割白条,白条脖,白条肛,白条油,白条爪,白条肘,白条肺,二节翅,合计剩下产品,胸排,合计分割产品,整白条,掏膛白条,分割产品,毛鸭,分割白条,白条剩下产品,剩下分割白条,总出品率,光鸭,内脏 肠 食管,腺胃,脾,22,2020,2040,2012,2013,2011,2014,4020,0010,1010,3020,302010,302020,4010,402040,402050,402060,3010,402020,402070,402030,2010,302030,302040,302050,302060,3010,301020,301099,2099,2999,1010,1999,302099,401010,401070,401060,401020,401030,401040,401050,401099,402010,402099,整白条,掏膛白条,分割产品,毛鸭,分割白条,白条 剩下产品,3999,9060,2110,内脏 肠 食管,出品率阶段图（产出率代码）,23,0.10,2.06,2.67,0.60,0.10,66.8,100,94,81.00,71.19,70.84,14.2,4.50,3.03,8.23,1.82,16.72,20.75,25.38,10.20,67.54,72.0,58.27,54.4,1.42,0.40,1.82,9.68,84.32,94,94.00,81.0,2.5,0.2,0.75,2.25,1.0,4.0,3.5,14.2,27.00,66.8,整白条,掏膛白条,分割产品,毛鸭,分割白条,白条 剩下产品,81.0,93.00,84.32,内脏 肠 食管,3.20,0.95,出品率阶段图（标准出品率）,24,产出率组成文件类别,生产入库单（DC=45）（TR=02）,退回生产单（DC=59）（TR=45）,寄存入库单（DC=46）（TR=03）,寄存领出单（DC=47）（TR=54）,深加工产品转化单（DC = 84）（TR = 28，48）,产出率调整单 （DC = 无）（TR = 无）,25,产出率组成文件类别说明,26,影响产出率核算文件类别,生产入单(DC=45,TR=02),寄存入库单(DC=46,TR=03),退回生产单(DC=59,TR=45),深加工转化产品单(收)(DC=84,TR=28),调整产出率单,27,深加工转化产品含义,28,财务与产出率所得产量的文件,29,产出率文件影响财务与仓储库存,减少库存,增加库存,30,各种生产记录出品率的单据流程,31,各种返加工产生出品率的单据流程,32,33,深加工产品及再加工统计出品率图表,34,35,36,财务与产出率所得产量的文件,腿肉示例,去皮腿肉切块肉示例,37,
